Nichrome Hot Wire Cutter Calculator

Power source and hot wire.

Nichrome hot wire cutter calculator.

The nichrome cutting wire reaches the temperature of a few hundred celcius degrees in few seconds. My power supply is a 12 volt supply rated at 2 amps will it be adequate for a hot wire cutter calculation. This instructable is different than previous ones because it uses hot wire cutter design charts to ensure the perfect finish. All metals expand with heat so the nichrome wire at cutting temperature also expands and gets longer.

I chose nichrome wire as the example to show how nichrome wire temperature can be calculated using a sp. So lets say we want our hot wire length to be 100mm long which is 0 1 of a metre and we know the total resistance needs to be 3 43 ω. Nichrome wire has high tensile strength and a high melting point. Voltage gage length and temperature.

Larger diameter wires are also used for very long cutters such as 8 or 10 feet. Nichrome hot wire calculator use this online nichrome hot wire calculator to calculate the total resistance resistance per feet the power required the current required and volts of a nichrome wire with ease. Nichrome wire nicr is the optimal cutting wire choice for foam cutting equipment for a variety of reasons but particularly because it is resistant against corrosion and oxidation at very high temperature. There are four variables involved in determining what you need.

Use this calculator to find the right nichrome wire size length and power supply for your application. 75 x 12v x 2a 18 watts 18 watts 1 5 watts per inch 12 inches. The tension factor. On our nichrome wire page we have added the resistance ohms per metre next to each wire.

There are two readily available types of wire nichrome a nichrome c. A 12 piece of 14 gauge nichrome wire requires only 1 9 volts but almost 12 amps. Nichrome c contains 60 nickel 16 chromium 24 iron. Each affects the others.

Nichrome is wound in coils to a certain electrical resistance and current is passed through it to produce heat. Nichrome a contains 80 nickel and 20 chromium. This is the first video in my new wire design series. If a bow for foam requires about 1 5 watts per inch of cutting wire and you can supply about for conservative sake about 75 of your rated supply in watts.

My design is simple no tables no springs no dials just the raw guts. Set three calculate the fourth. Easy hot wire cutter guide ac adapter guitar string or nichrome. So if we multiply our 3 43 ω by 10 then we should get the resistance we need per metre.